Sonics Oem Kits & Components

Sonics Oem Kits & Components

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Sonics OEM Kits


Sonics’ 40 and 20 kHz Ultrasonic Generator Kits are ideal for OEM’s, special machinery builders and systems integrators. The kits are available in a variety of configurations and platforms to meet the unique layout and space requirements of the machine designer’s control panel. Integrating the ultrasonic generator kits with a systems PLC for logic and cycle functions, these kits are used for a variety of plastics welding, staking and inserting applications and are particularly suited for multiple ultrasonic stack sequencing systems.



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  • F-Series Kit

  • 40 kHz at 400 and 800 Watts Power

  • 20 kHz @ 1200, 1700 and 2200 Watts Power

  • H-Series Kit

  • 40 kHz @ 500 Watts Power

  • 40 kHz @ 700 Watts Power

  • 20 kHz @ 500 Watts Power



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  • Ultrasonic Stack (Horn/Booster/Converter)

  • Converter:Converts electrical energy to mechanical energy in the form of ultrasonic mechanical vibrations.

  • Booster:Means to mechanically secure the stack and used to increase or decrease amplitude by physical input / output gain ratio.

  • Horn: Transmits ultrasonic vibrations to the plastic part or insert.

  • Note: Horns can connect direct to the converter (No booster)

  • Converter model: CV154 & CVR233





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  • Slimline Actuator

  • 20 kHz – Model 2096

  • 40 kHz – Model4096

  • Slimline actuator designed for automated systems

  • Can be mounted in virtually any position on a bridge or other rigid structure

  • Optional linear encoder for distance welding





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  • Booster

  • Available in traditional aluminum or titanium O-ring design or single piece machined titanium rigid mount design




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Technique specifications:

DescriptionGC Power SupplyGXC Power SupplyF-Series KitH-Series Kit
RF ConnectionLEMO CableMulti-Pin M/S CableContact BlockCrimp Connect Tab
I/O ConnectionMulti-Pin Cable
Contact BlockDB9
Weld Time SettingsExternal PLC
Amplitude AdjustmentDigital or External PLC
External PLC
Press ConnectionMulti-Pin M/S Cable
N/A
External PLC ActuationMulti-Pin M/S Cable
Contact BlockDB9
Wattage / Energy Monitoring0 to 10 Volt Output Signal Correlation
Automatic TuningStandard
Overload Reset Front Panel or Output Signal
PLL Control Board or Output Signal
Manual Ultrasonic’s “ON”Front Panel or Input Signal
PLL Control Board or Input Signal
Frequency DisplayFront Panel or Input Signal
Output Signal
Overload Protection CircuitryStandard
Line Voltage and Load Regulation CircuitryStandard
Soft Start Overload Protection CircuitryStandard


Brand Name
SONICS
Model
F-Series Kit, H-Series Kit
Frequency
20,40 kHz
Motive Power
Ultrasonic
Control Mode
Microprocessor, PLC, Relay
Power
400 - 2200Watts
Voltage
220VAC
Place of Origin
United States
Usage
Ultrasonic - welding, cutting, staking and inserting